Lumistar Luminaire USL 05 LED, aluminium

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire USL 05 LED, aluminium

This sight glass luminaire is designed for universal applications and is ideal either in combined sight and light ports (single-flange version) or for separate ports (two-flange version).

For illuminating the interiors of vessels, tanks, agitators, silos and other, generally closed, containers and reactors and also in visual flow indicators in non-explosive environments.

Suitable for use in the food processing industry.

Compact design, powerful light output: Glare-free illumination; fits circular sight glass fittings to DIN 28120/DIN 28121 or similar, screw-type sight glass fittings in compliance with DIN 11851, as well as visual flow indicator fittings.

Generous light exit and optimised screwed lens aperture

 

Protection class: dust-tight and water jet-proof,
IP 65 in compliance with EN 60 529 / DIN VDE 0470, part 1

Operating conditions: Independent of vacuum/pressure in the vessel. Under no circumstances should a sight glass luminaire be used as a substitute for  the cover flange or instead of the complete sight glass flange assembly or on its own to close a vessel port.

Maximum admissible ambient temperature: 50°C

Straightforward installation using special attachment, ensuring convenience of use: The luminaire is fixed to the cover flange by a hinged bracket in the case of circular sight glass fittings and visual flow indicators.

With screw-type sight glass fittings, the luminaire is fastened to the slotted nut.

Lumistar luminaire USL 05 LED fits the following nominal sizes:
a) Circular sight glass fitting acc. to DIN 28120: from DN 25
b) Circular sight glass fitting acc. to DIN 28121: from DN 40
c) Visual flow indicator: from DN 25
d) Screw-type sight glass fitting in compliance with DIN 11851:
DN 65, DN 80 are mounted using a separate flange adapter
DN 80 and larger are mounted using a hinged bracket
Voltage type: AC/DC
Operating voltage:
24 V AC/DC 7.5 W LED
230 V AC 5 W LED

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Lumistar Luminaires USL 06, aluminium

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaires USL 06, aluminium

Also available in LED technology

Fully Sealed Lumistar Sight Glass Luminaire with cover glass

Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 50 and Lumiglas Screwed Sight Glass Fitting MV from DN 65 to DN 100

Operating voltage: 12 V, 24 V, 120 V, 230 V
Power, dependant on operating voltage, up to 100 W
Secured by hinged bracket or adapter flange

Please note that the halogen bulb 230 V – 75 Watt is no longer available.

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Lumistar Luminaire USL 31, stainless steel

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire USL 31, stainless steel
Mini Lumistar luminaires: USL 01 and USL 31, stainless steel

Fully Sealed Lumistar Sight Glass Luminaire with cover glass, compact, all stainless steel

USL 01: for general applications, mounted with hinged bracketclamp fastening or flanged adapter collar
USL 31: special variant for sterile environments with adapter collar for fitting over flanges, etc. 

Perfect combination of flush screwed assembly and smooth surface:

This sight glass luminaire is designed for mounting on sight glass fittings in universal applications.

It is ideal for illuminating bioreactors, laboratory mixers and filters as well as the interiors of tanks, agitators, separators, pipelines and other, usually closed, vessels in non-explosive operating environments.

It is ideal for use in combined sight and light ports (single-flange version) or arranged separately (two-flange version). The integrated fastening clamp enables convenient mounting on a Lumiglas sight glass wiper assembly SW I.

Compact design; powerful light output:

Glare-free illumination; suitable for use with circular sight glass fittings to DIN 28120 / DIN 28121 or similar, or with screw-type sight glass fittings in compliance with DIN 11851.

Application in chemical, pharmaceutical, biogas and food processing industries:

Protection class: Dust- and waterjet proof, IP 65 according to EN 60 529 / DIN VDE 0470, Part 1

Outside diameter: 24 mm
Light output = 14 mm
Operating voltage/power: 12 V / 5 W or 24 V / 20 W

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Lumistar Luminaire ESL 51-LED, stainless steel

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire ESL 51-LED, stainless steel

Ideal combination of flush design and smooth surface:

This sight glass luminaire is designed for mounting on sight glass fittings in universal applications. 

Applications in the chemical, pharmaceutical, biogas and food processing industries: 

For illuminating the interior of vessels, tanks, agitators, silos and other generally closed containers and reactors and also in visual flow indicators in non-explosive environments.

It is practical either in combined sight and light ports (single-flange version) or with separate ports 2-). Integrated fastening clamp enables attachment to Lumiglas wiper unit SW I.

ESL 51-LED-HK: with bracket for SW I (wiper unit)
ESL 51-LED-KS: with hinged bracket for general use
ESL 51-LED-B: special sterile version for flange attachment for fitting over flanges, collars, etc.

Protection class: dust-tight and water jet-proof, IP 65 acc. to EN 60 529 / DIN VDE 0470 part 1

Lumistar ESL 51-LED luminaires fit the following nominal sizes:
a) Circular sight glass fittings acc. to DIN 28120: from DN 25
b) Circular sight glass fittings acc. to DIN 28121: from DN 40
c) Visual flow indicators: from DN 25
d) Screw-type sight glass fittings in compliance with DIN 11851: from DN 40

Voltage type: AC/DC
Operating voltage: 24 V
Output: 2.5 W

Transformers or AC/DC converters for on-site installation or for installing in a control cabinet are available on request.

(Transformer: 230 V AC – 24 V AC)
(AC/DC converter: 230 V AC – 24 V DC)

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Lumistar Luminaire ESL 53-LED, stainless steel

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire ESL 53-LED, stainless steel

This sight glass luminaire is designed for universal applications and is ideal either in combined sight and light ports (single-flange version) or with separate ports (two-flange version).

Applications in the chemicals, pharmaceutical, biogas and food processing industries:

For illuminating the interior of vessels, tanks, agitators, silos and other generally closed containers and reactors and also in visual flow indicators in non-explosive environments.

Compact design, powerful light output:

Glare-free illumination; fits circular sight glass fittings to DIN 28120/DIN 28121 or similar, screw-type sight glass fittings in compliance with DIN 11851, as well as METAGLAS® and BioControl fittings.

Protection class: dust-tight and water jet-proof, IP 65 acc. to EN 60 529 / DIN VDE 0470 part 1

Voltage type: AC/DC
Operating voltage: 24 V AC/DC
Output: 7 W

Transformers for 230 V AC / 24 V AC are available
on request

ESL 53-LED-KS: for general use with hinged bracket
ESL 53-LED-B: special sterile version for flange attachment for fitting over flanges, collars, etc.

Overview:

Insensitive to vibration
No heat radiation in the light port (cold light)
No additional heat which would be undesirable for chemical
and/or biological processes
Extreme high-contrast lighting

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Lumistar Luminaire ESL 55-LED, stainless steel

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire ESL 55-LED, stainless steel

Lumistar Luminaires ASL 55-LED (aluminium) and ESL 55-LED (stainless steel)

Sight glass luminaire for universal applications; ideally suited for sight glass and light port combinations (single-flange version) and for separate  configurations (double-flange version).

Applications:

The optimum solution in the pharmaceutical and food processing industries, ideal for illuminating bioreactors, laboratory mixers and filters as well as the interiors of boilers, tanks, agitators, separators, pipes and other – usually sealed – vessels in operating environments that are not potentially explosive.

The specific advantages of Lumiglas LED technology:

  • Insensitive to vibration
  • Long service life and high operational reliability
  • Continuous operation for LED up to about 50,000 hours
  • The ideal solution wherever fittings are difficult to access
  • No heat radiation in the light port (cold light)
  • No additional heat which would be undesirable for chemical and/or biological processes
  • Extreme high-contrast lighting

Compact yet powerful:

Dazzle-free illumination; suitable for use with circular sight glass fittings to DIN28120/DIN28121 or similar, with screw-type sight glass fittings in compliance with DIN 11851, and in sight flow indicators.

Type of protection: Dust-tight and waterjet-proof, IP 65 acc. to EN 60529/
DIN VDE 0470, Part 1

Electrical data:

Convenient electrical link-up: The Lumistar luminaire is equipped with a factory-mounted screwed cable gland.

The Lumistar luminaire ASL-/ESL 55-LED is compatible with the following nominal diameters:
a) Circular sight glass fitting acc. to DIN 28120: DN 40
b) Circular sight glass fitting acc. to DIN 38121: DN 40
c) Sight glasses in flow indicators: DN 50
d) Screw-type sight glass fittings similar to DIN 11851:
DN 50 is mounted by way of a separate flange attachment
– From DN 80 up, the unit is secured using the hinged bracket

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Lumiglas Luminaire Lumistar 225-LED, aluminium

Luminaires (Non-Ex)

Product Picture: Lumiglas Luminaire Lumistar 225-LED, aluminium

Lumiglas Luminaire Lumistar 225-LED  is suitable for combining as sight glass and light glass; can be installed on circular sight port fittings acc. to DIN 28120 DN 200

Application:

For illuminating the interiors of vessels and tanks, hoppers, silos, stirring plant and similar, usually enclosed, containers in facilities where there is no potentially explosive environment.

The special advantages of Lumiglas LED technology:

  • Resistant to vibrations
  • Long service life and high operating safety
  • Service life: Up to 50,000 hours
  •  Optimal for fittings that are difficult to access
  • No heat radiation in light beam (cold light)
  • No additional heat which would be undesirable for chemical and/or biological processes.
  • High-definition illumination

Type of protection: Dust- and water-jet-tight if properly installed, IP 65 acc. to EN 60529/DIN VDE 0470 Part 1

Electrical data:
– Operating voltage AC/DC: alternative 12 V; 24-48 V; 120-230 V
– Lamp: 2 x 3 high-power LED
– Power: ca. 22 W
– Push-button operation possible

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Lumistar Luminaire ASL 55-LED, aluminium

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire ASL 55-LED, aluminium

Lumistar Luminaires ASL 55-LED (aluminium) and ESL 55-LED (stainless steel)

Sight glass luminaire for universal applications; ideally suited for sight glass and light port combinations (single-flange version) and for separate  configurations (double-flange version).

Applications:

The optimum solution in the pharmaceutical and food processing industries, ideal for illuminating bioreactors, laboratory mixers and filters as well as the interiors of boilers, tanks, agitators, separators, pipes and other – usually sealed – vessels in operating environments that are not potentially explosive.

The specific advantages of Lumiglas LED technology:

  • Insensitive to vibration
  • Long service life and high operational reliability
  • Continuous operation for LED up to about 50,000 hours
  • The ideal solution wherever fittings are difficult to access
  • No heat radiation in the light port (cold light)
  • No additional heat which would be undesirable for chemical and/or biological processes
  • Extreme high-contrast lighting

Compact yet powerful:

Dazzle-free illumination; suitable for use with circular sight glass fittings to DIN28120/DIN28121 or similar, with screw-type sight glass fittings in compliance with DIN 11851, and in sight flow indicators.

Type of protection: Dust-tight and waterjet-proof, IP 65 acc. to EN 60529/
DIN VDE 0470, Part 1

Electrical data:

Convenient electrical link-up: The Lumistar luminaire is equipped with a factory-mounted screwed cable gland.

The Lumistar luminaire ASL-/ESL 55-LED is compatible with the following nominal diameters:
a) Circular sight glass fitting acc. to DIN 28120: DN 40
b) Circular sight glass fitting acc. to DIN 38121: DN 40
c) Sight glasses in flow indicators: DN 50
d) Screw-type sight glass fittings similar to DIN 11851:
DN 50 is mounted by way of a separate flange attachment
– From DN 80 up, the unit is secured using the hinged bracket

Lumistar luminaires ASL 55-LED and ESL 55-LED have a special adapter in the light port as a standard feature, making this type of lamp ideal for applications in aseptic and sterile environments. Excellent results are assured by using sight glasses fused to a metal frame (METAGLAS®) and with the BioControl (NEUMO) range of products. METAGLAS® combines optimally with clamp fittings (METACLAMP®) as well as with NA-ConnectTM technology.

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Lumiglas® Luminaires

Luminaires illuminate process vessel interiors in pharmaceutical, food processing, and chemical plants.

Choose from standard Luminaires (Non-Ex) and explosion-proof Luminaires (Ex) housings as well as halogen or LED designs.

Some applications require safe, high-intensity illumination for sight glasses, ports, or general applications in hazardous (classified) locations.

Lumiglas luminaires are available with aluminum or stainless steel construction and, depending on the size and wattage, can be equipped with momentary push button switches for safety and longevity. Remote or pneumatic timers and pushbutton switches are also available as Lumiglas light accessories. A new series of  Lumiglas LED Luminaires is now available.

In short, the luminaire is the entire device and the lamp is the specific replaceable component that produces light.

“A lamp is a light source that is placed in a luminaire!”

light fixture (US English), light fitting (UK English), or luminaire is an electrical device used to create artificial light by use of an electric lamp. All light fixtures have a fixture body and a light socket to hold the lamp and allow for its replacement.

Sight Glass Lights

There are many considerations for selecting the optimum light to illuminate your process vessel. This online guide walks you through the steps.

Dedicated or Separate Light Port

Often process vessels have two sight glass windows: one port for viewing and a separate port for the light. The light is typically mounted directly over the light port. To save cost or space, some vessels combine light and sight at one window. The light is typically mounted with a bracket, although sight glasses are available with integrated lights (combo style). 

LED or Halogen

Traditional halogen lights use trusted incandescent light bulbs. LED lights offer brighter light, lower energy consumption, and longer life (lower maintenance costs.) Halogen light brightness is selected by wattage: 5 to 100 Watts, with 50 Watts typical. LED light brightness is selected by lumens: 1000 to 3000 lumens.

Explosion Proof or Non-Explosion Proof

Some industrial environments require explosion proof lights (ex lights) that are sealed so they cannot introduce a spark into the atmosphere. The widest selection of ex lights are halogen style, although explosion proof LED lights are also available.

Stainless Steel or Aluminum Housing

Virtually all sight glass lights use stainless steel housings. A few ex light models are available with aluminum housing, lowering their cost while removing heat more efficiently.

Available Power Supply

Most lights are available in a range of voltage options. Make sure that the model you select will work with the power you have available: 120 VAC, 24 VDC/VAC, 230 VAC, 12 VDC/VAC.
 
When deciding upon a proper luminaire for your application, be sure to consider all of the properties of the light. The size, weight, voltage, wattage, materials of construction, mounting configuration, and light pattern (Lux diagram) are all very important factors you should be aware of.

Lumistar Luminaire USL 15-UL and USL 35-UL, stainless steel

Luminaires (Non-Ex)

Lumistar Luminaire ASL 55LED-Ex, aluminium

Luminaires (Ex)

Product Picture: Lumistar Luminaire ASL 55LED-Ex, aluminium

ex II 2G Ex d IIC T6 Gb
ex II 2D Ex tb IIIC T80°C Db

Suitable for Explosion hazardous areas

The Series ASL/ESL55-Ex, an LED luminaire that can be used with a sight  glass in hazardous areas, reducing maintenance costs and allows companies to meet green initiatives. Before now, the only explosion-proof rated luminaires available were very low power, providing little light for viewing. Now companies who want to reduce their carbon footprint can obtain a high-power, Ex-rated LED luminaire that gives operators a well-lit glare-free view of processes through a sight glass. This luminarie is available is made with a 316 stainless steel (Esl 55-LED Ex) housing for harsh environments. Compared to traditional halogen luminaires, the new green-technology LED Lumiglas® luminaires 

The ability to produce light without heat, plus an exceptionally long life make the new green-technology LED Lumiglas® luminaires 

This Ex-type sight glass luminaire is designed for universal applications and is ideal for use in combined sight and light ports (single-flange version) or with two separate ports (2-flange version).

For illuminating visual flow indicators, pipelines, laboratory mixers, bio-reactors as well as the interior of tanks, hoppers, silos, agitators and other, normally closed, vessels and reactors in potentially explosive environments.

The specific advantages of Lumiglas LED technology:

  • vibration-resistant
  • long service life and operational reliability
  • LED functions up to around 50,000 hours in continuous operations
  • optimal for fittings that are difficult to access
  • no heat radiation in the light aperture (cold light)
  • no unwanted additional heat in chemical and/or biological processes
  • extremely high-contrast illumination

Protection class: IP 65 and IP 67 acc. to DIN EN 60529

Temperature Class: to T6
Ambient temperature: up to 40°C

High operating time by Hi-Power LED’s

Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 40 and screwed sight glass fittings DIN 11851 from DN 65

Operating Voltage 24 V, 120 V-230 V
Power 11 W

Secured by hinged bracket or adapter flange

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