Lumistar Luminaire ASL 55-LED, aluminium

Luminaires (Non-Ex)

Product Picture: Lumistar Luminaire ASL 55-LED, aluminium

Lumistar Luminaires ASL 55-LED (aluminium) and ESL 55-LED (stainless steel)

Sight glass luminaire for universal applications; ideally suited for sight glass and light port combinations (single-flange version) and for separate  configurations (double-flange version).

Applications:

The optimum solution in the pharmaceutical and food processing industries, ideal for illuminating bioreactors, laboratory mixers and filters as well as the interiors of boilers, tanks, agitators, separators, pipes and other – usually sealed – vessels in operating environments that are not potentially explosive.

The specific advantages of Lumiglas LED technology:

  • Insensitive to vibration
  • Long service life and high operational reliability
  • Continuous operation for LED up to about 50,000 hours
  • The ideal solution wherever fittings are difficult to access
  • No heat radiation in the light port (cold light)
  • No additional heat which would be undesirable for chemical and/or biological processes
  • Extreme high-contrast lighting

Compact yet powerful:

Dazzle-free illumination; suitable for use with circular sight glass fittings to DIN28120/DIN28121 or similar, with screw-type sight glass fittings in compliance with DIN 11851, and in sight flow indicators.

Type of protection: Dust-tight and waterjet-proof, IP 65 acc. to EN 60529/
DIN VDE 0470, Part 1

Electrical data:

Convenient electrical link-up: The Lumistar luminaire is equipped with a factory-mounted screwed cable gland.

The Lumistar luminaire ASL-/ESL 55-LED is compatible with the following nominal diameters:
a) Circular sight glass fitting acc. to DIN 28120: DN 40
b) Circular sight glass fitting acc. to DIN 38121: DN 40
c) Sight glasses in flow indicators: DN 50
d) Screw-type sight glass fittings similar to DIN 11851:
DN 50 is mounted by way of a separate flange attachment
– From DN 80 up, the unit is secured using the hinged bracket

Lumistar luminaires ASL 55-LED and ESL 55-LED have a special adapter in the light port as a standard feature, making this type of lamp ideal for applications in aseptic and sterile environments. Excellent results are assured by using sight glasses fused to a metal frame (METAGLAS®) and with the BioControl (NEUMO) range of products. METAGLAS® combines optimally with clamp fittings (METACLAMP®) as well as with NA-ConnectTM technology.

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Lumiglas® Luminaires

Luminaires illuminate process vessel interiors in pharmaceutical, food processing, and chemical plants.

Choose from standard Luminaires (Non-Ex) and explosion-proof Luminaires (Ex) housings as well as halogen or LED designs.

Some applications require safe, high-intensity illumination for sight glasses, ports, or general applications in hazardous (classified) locations.

Lumiglas luminaires are available with aluminum or stainless steel construction and, depending on the size and wattage, can be equipped with momentary push button switches for safety and longevity. Remote or pneumatic timers and pushbutton switches are also available as Lumiglas light accessories. A new series of  Lumiglas LED Luminaires is now available.

In short, the luminaire is the entire device and the lamp is the specific replaceable component that produces light.

“A lamp is a light source that is placed in a luminaire!”

light fixture (US English), light fitting (UK English), or luminaire is an electrical device used to create artificial light by use of an electric lamp. All light fixtures have a fixture body and a light socket to hold the lamp and allow for its replacement.

Sight Glass Lights

There are many considerations for selecting the optimum light to illuminate your process vessel. This online guide walks you through the steps.

Dedicated or Separate Light Port

Often process vessels have two sight glass windows: one port for viewing and a separate port for the light. The light is typically mounted directly over the light port. To save cost or space, some vessels combine light and sight at one window. The light is typically mounted with a bracket, although sight glasses are available with integrated lights (combo style). 

LED or Halogen

Traditional halogen lights use trusted incandescent light bulbs. LED lights offer brighter light, lower energy consumption, and longer life (lower maintenance costs.) Halogen light brightness is selected by wattage: 5 to 100 Watts, with 50 Watts typical. LED light brightness is selected by lumens: 1000 to 3000 lumens.

Explosion Proof or Non-Explosion Proof

Some industrial environments require explosion proof lights (ex lights) that are sealed so they cannot introduce a spark into the atmosphere. The widest selection of ex lights are halogen style, although explosion proof LED lights are also available.

Stainless Steel or Aluminum Housing

Virtually all sight glass lights use stainless steel housings. A few ex light models are available with aluminum housing, lowering their cost while removing heat more efficiently.

Available Power Supply

Most lights are available in a range of voltage options. Make sure that the model you select will work with the power you have available: 120 VAC, 24 VDC/VAC, 230 VAC, 12 VDC/VAC.
 
When deciding upon a proper luminaire for your application, be sure to consider all of the properties of the light. The size, weight, voltage, wattage, materials of construction, mounting configuration, and light pattern (Lux diagram) are all very important factors you should be aware of.

Lumiglas®

Lumiglas – the observation of process operations taking place 

inside pressure and vacuum vessels, tanks, reactors, silo units, filters and other plant demands perfect illumination and unhindered visual check. 

that is what lumiglas offers.

Lumiglas stands for sight and light ; for ideal visual control.

These inspections are carried out either by the process operative directly on the spot or without the need to access the plant, by means of the Lumiglas VISULEX Ex camera system. The combination of light and sight glass, created by Papenmeier- the first of many Lumiglas patents- is the ideal low cost solution for the user: the additional cut-out for a second sight port in the case of separate ports is avoided.

More security- less cost!

Lumiglas is internationally renowned and used by leading companies worldwide, particularly in explosion hazardous areas of the chemical, bio and pharmaceutical industries: mineral oil refining as well as foodstuffs and beverage industries, nucleur power plant, machine construction, electro industry, water treatment and shipbuilding.

Lumiglas means: 

Individually tailored resolution of problems; using economically attractive standard products or special designs to clients’ own specification. 

A closely woven network of agencies both in and out of the country ensures efficient customer and after sales service.

Lumiglas ensures that:

All products pass the tests laid down by DIN EN ISO 9001 and in accordance with EC guideline with new Dekra/Exam according to the ATEX Directive 2014/34 / EU for Ex certificated undertakings, a mandatory examination. Thus Lumiglas safeguards the quality that brings years of practical use.

Quality

Parallel to our core competencies, we have established a comprehensive integrated quality management system that is constantly evolving with growing demands.

This is the basis of our success. Our standard is improved day by careful quality planning of development   on the production, the   Sales   to service. Only in this way our products reach the required high reliability, availability and durability – even under difficult conditions. All those participating in the process be integrated into the overarching activities with.

DIN EN ISO 9001

Click to view the TÜV certificate (PDF)

Dekra/Exam according to the ATEX Directive 2014/34 / EU
Click to view the ATEX certificate (PDF)

UL ZPVI2 zertifiziert
Click to view the UP ZPVI2 certificate (PDF)

 

 

Memberships

Bundesfachverband Elektronische Hilfsmittel für Behinderte e.V.

Fachverband Biogas e.V.

Quality and Service – clearly better

Lumiglas is orientated toward the future:

  • a patented idea with worldwide acceptance.
  • observation of process operations.
  • the economic way of providing a lighting and inspection port

Regulation (EG) No. 1935/2004

For materials and items intended to come into contact with food:

LED-Technology Worldwide

Our US agentL.J. Star Incorporated, introduced us to this clip available:

Now: each Luminaire available with Gost-R Certificate!
 

Lumiglas® is the global technology leader and number one for luminaires and camera systems in Ex and non-Ex areas.

 

Applications

  • Chemical and Pharma industry, Cosmetics
  • Petrochemical industry
  • Food industry
  • Breweries
  • Energy producers
  • Water utilities and Sewage treatment plants
  • Maritime
  • etc.

Explosion protection

As of July 2003, organizations in EU must follow the directives to protect employees from explosion risk in areas with an explosive atmosphere.

There are two ATEX directives (one for the manufacturer and one for the user of the equipment):

  • the ATEX 95 equipment directive 94/9/EC, Equipment and protective systems intended for use in potentially explosive atmospheres;
  • the ATEX 137 workplace directive 99/92/EC, Minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres.

The ATEX 94/9/EU that is dedicated to the manufacturer has changed. Always applicable up to 19 April 2016 the ATEX 94/9/EC will be removed and replaced by a new directive.

This new ATEX directive was published on Saturday 29 March 2014, under the new reference : Directive 2014/34/EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres (recast) Text with EEA relevance – Official Journal of the European Union L 96 from 29/03/2014.

This new ATEX directive 2014/34/EU will be mandatory for manufacturer on 20 April 2016 as is stated in article 44 of the directive.

Promised for a long time, this new ATEX directive has been published together with 8 other directives in the frame of NEW LEGISLATIVE FRAMEWORK (NLF) ALIGNMENT PACKAGE (Implementation of the Goods Package). It was the subject of a “COMMUNICATION FROM THE COMMISSION TO THE EUROPEAN PARLIAMENT AND THE COUNCIL” for the Alignment of ten technical harmonisation directives to Decision No 768/2008/EC of the European Parliament and of the Council of 9 July 2008 on a common framework for the marketing of products, in Brussels, 21.11.2011 under reference COM(2011) 763 final.

Quelle: https://en.wikipedia.org/wiki/ATEX_directive

Lumiglas process observation and visual control systems.

Overview:

Lumistar Luminaire USL 07-Ex, aluminium

Luminaires (Ex)

Product Picture: Lumistar Luminaire USL 07-Ex, aluminium
  • ex II 2G Ex d (e), IIC T3/T4 Gb
  • ex II 2D Ex tb IIIC T195°C/T130°C/T120°C/T80°C Db
  • Suitable for Gas (Zone 1) and Dust (Zone 21) Explosion hazardous areas
  • Temperature Class: to T6 or T80?C(depending on power rating)
  • Ambient temperature: up to 60°C II C (all explosion classes)
  • Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from  size DN 50 and Lumiglas Screwed Sight Glass Fitting MV from DN 100/125

Operating voltage: 12 V, 24 V, 120 V, 230 V, 240 V
Power, depending on voltage: up to 50 W

Electric connection:

Version I: resin cast gland/cable tail,

Version II: terminal box and cable gland

Secured to sight glass flange by twin brackets fastened

This Luminaire has a particularly large light exit and reflector

Please note that the halogen bulb 230 V – 75 Watt is no longer available.

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Lumistar Luminaire ESL 26-Ex, stainless steel

Luminaires (Ex)

Product Picture: Lumistar Luminaire ESL 26-Ex, stainless steel

ex II 2G Ex de IIC T3/T4 Gb
ex II 2D Ex tb IIIC T195°C T130°C Db

Suitable for Explosion hazardous areas

This Ex-type sight glass luminaire is designed for universal applications in potentially explosive environments.

For illuminating the interior of tanks, hoppers, silos, agitators and other – normally closed – vessels as well as visual flow indicators in potentially explosive environments

Suitable for use in food processing industries.

It is ideal for use in combined sight and light-glass arrangements, either as a single flange version or with two separate flanged ports.

Compact yet powerful: Dazzle-free illumination; for use with circular sight glass fittings to DIN 28120/DIN 28121 or similar, with screw-type sight glass fittings in compliance with DIN 11851, and in visual flow indicators.

Optimum screw-in lens design ensures maximum light efficiency 

Gas: Zones 1 and 2; Dust: Zones 21 and 22.

Protection: IP 65 and IP 67 to DIN EN 60529

Temperature Class: to T4 (depending on power rating)
Ambient temperature: up to 60°C

Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 50 and screwed sight glass fittings DIN 11851 from DN 65 to DN100

Voltage type: Alternating/direct current, depending on lamp

Operating Voltage 12 V, 24 V, 120 V, 230 V, 240 V
Power, depending on voltage: up to 50W
Electric connection: terminal box and cable gland
Secured by hinged bracket or adapter flange

Please note that the halogen bulb 230 V – 75 Watt is no longer available.

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Lumistar Luminaire ESL 27-Ex, stainless steel

Luminaires (Ex)

Product Picture: Lumistar Luminaire ESL 27-Ex, stainless steel

ex II 2G Ex de IIC T3/T4 Gb
ex II 2G Ex tb IIIC T195°C T130°C T80°C Db

Suitable for Explosion hazardous areas

This Ex-type sight glass luminaire is designed for universal applications in potentially explosive environments. It is ideal for use in combined sight and light glass units, either as a single flange version or with two separate flanged ports.

For illuminating visual flow indicators, pipelines, laboratory mixers, and bioreactors as well as the interior of tanks, hoppers, silos, agitators and other – normally closed – vessels in potentially explosive environments – Gas: Zones 1 and 2; Dust: Zones 21 and 22.

Compact yet powerful:

Dazzle-free illumination; suitable for use with circular sight glass fittings to DIN 28120/DIN 28121 or similar, with screw-type sight glass fittings in compliance with DIN 11851, and in visual flow indicators.

Optimum screw-in lens design ensures maximum light efficiency and convenient access when replacing lamps.

Ideal for applications in sterile areas.

Protection: IP 65 and IP 67 to DIN EN 60529

Temperature Class: T4/50W; T6/20W
Ambient temperature: up to 40 C
Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 50 and screwed sight glass fittings DIN 11851 from DN 100

Operating Voltage 12 V, 24 V, 120 V, 230 V, 240 V

Power, depending on temperature class: up to 50 W

Secured by hinged bracket or adapter flange
modyfied by an inside mounting flange specially for Aseptik Technology

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Lumiglas Sight Glass Wiper SW I

product photo: Lumiglas Sight Glass Wiper SW I

Simple effective assembly for wiping clean circular sight glass discs
Maximum pressure 6 bar

Vacuum tight; pressure tight to at least 2 bar and, depending on glass diameter, to 6 bar. Max. permissible temperature 220°C (though this depends on glass type used).

Combine with circular sight/light fittings

All contact parts stainless steel, Hastelloy on request

Possible combinations:

  • Unit can simultaneously be combined with a spray device.
  • Combination with Lumistar luminaire mounted on the sight glass unit is possible from viewing dia. 125 (DIN 28120, DN 100)
    depending on luminaire size (see data sheet download below).
  • Lumistar luminaire series USL and ESL can also be combined with the unit.
  • With screwed sight glass assemblies combination with Lumistar luminaire SLM or Lumistar ME is possible with size DN 125.
  • Also available with ratchet-drive lever.

Overview:

  • For manual cleaning on inside glass surface
  • 316 stainless steel wetted metal parts
  • Vacuum tight and up to 85 psig  (pound-force per square inch gauge) @  (220°C)
  • Wiper blade available in Teflon or Silicone
  • Sizes: 80 to 225 mm OD (other sizes available)

Manual wiper for Lumiglas® sight glasses and sight windows. It may be used in combination with a with a spray ring or spray nozzle. Sight glass must be ordered with bore hole.

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